TE Application Tooling 的 2151668 Drawing 規格書

S I' 6 i) A 3 R ,, SEWING Iswususm 7ELEASEDFGRPLIEJCA’ON 20 Lot PSI REV SIONS m ”,7? I m m w»- ,,_ «VIIIHISMUII/w ,III 0 , "J m RT 3 H W ATLANTIC VERSION TERMINATC? ”I we ” "mm" W W “”3 TART H x INTEREACE ADAPTER J EC?7I870I7539 05AU523I5 RH CI DVD/THEIR REVI§IOV 3E§CHIPTIOV FEED TVPE A ECRTT STOT 5309 ZESEPZZTB M7 A7 L ECRT 207 OTAT03 TBOCIZCZC NEH 3IA ZTSTGGSTT M EI\E CRIMP HEIGHT ADVJST VECHANICAL M EC?V?I7004763 23APII232I M7 II 2I3T66872 M EI\E CRIMR HEI0HT ADUJST JNELVATIC VECHA\ICAL AND CRIVT” ITZTbTGSSTT M TOOLING KIT VECHANICAL ,7 , IR, 3NEUMTATIC AND C IM3 In 2TbT6bv 2 M TOOLING AIT DNELVATIC TTRTSTGGSTT A CRIVP TOOLING KIT T APDLICATCIR DATA r) 1> CRIMP SI7E TYPE IIIRE 0 II III [,025I E I\SUL Q 75 Imp, [_033] F T T T T T 7TT9GATT T EEED CAM, AIR EEED '248 APPLICA TOR INSTIUCTIONS {/W T T T T T 7II908?T5 CAN, SAIIL, INSULATION AH JSTVTENT '244 408 35 042 Q T T T T T 7OT9I64TT WASHER, V‘IAVE SPRING, CREST TOT CREST' 243 3 T T T T T 7II9083TT RETAIAER, INSULATION 3IAL '24? T T T T T TTI80?3TT SCR, SAT HD CAP M3 X 40 IEAI TERMINAL DATA: SST TERNINAL IST CRIMP SDECIEICATION , T A T A RSAZAZDT ATRHPPEDHDODDEE ASDEHH PS: TERMIIAL NAME: T NIIIIII PITCH COANEC TO , 2 2 2 2 T7707 9383*: SCR, RHSC, RoHS IM3 x 0I '230 IIIRE STRIP LENGTH d; INSULATION DIAMETER RANGE 3 , I I I I ITI75735£TT STAIROEE HOLD ROII ”T80 I50 I 50 VIII I 0597 050 INI 0.30400 mm [.O3TT.039 INI T T I I I ITI633IPAT5 HOLD D‘II‘NI TERMINAL I79 ,ERWM, A MOWHM , , , I I I I 983TTT’T PIA, SLIITTED SPRING 3 0 X 700 I77 ”pug/III IIN@ , I I I I 8 7,7780 7 SPRIIIIC, COMPRESSION I76 SPECIEICA TIC/IN ' ’ ’ T T T T T I75?353T I? CLIDE PIN,HCIILD II ITS C ., , J \ T T T T T I90T880T I? CLIDE PIN,HCILDDCII'II ITA TETMIDP LS HP LIEDA T REP REP REP REP 9949I0T? COLATER, MAGNETIC I64 TE TE‘II/IINAIL SST TERMINAL TE TERIIIIAL JST TERMIIAL e , I I I I 7I T99557T ASSI, LIBRICATOR, SDE EEE) TT3 T832568TI SSHL 002 T P0 2 EITBIBBTT SGHDTCOZGATJOZ , I I I I 78AA908’T SCREW, LOC IIIIIIII 99 T T T T T 78449CITTT POST, LCICAIN 98 T T T T T IT455888T6 SPACER, RIMPER 82 T T T T T I803GCITT3 L'CTIEATA ITICIN PACKAGE TI CRIMP HEIGHT (' CRIMP HEIGHT T T I T I IT7IT9T9TTA DEPRESSCIR , I'II‘IRE TC WI“ LINCHI IREPEPENCE SETTING T T T T T 7TT9TAO T TAC,IDEATIEICATION GT GEM/70,02 [ 02,”? 00,] 5 7 T 2 2 2 2 7I680I78TT SCREI’III‘, DRI‘I/E, RH, ROHS, 7 x ,I88 6 SSW/70,02 [ 020,,7 00,] GT T T T T T 7I68083T I? SAT HD CAP, ROHS, ‘ITA X 8.0 GD 5, III 0,6,,0302 , 0,8” 00,, 5, , I I I I 4807? 5 HEX HR CAP, MA I 0.0 59 T T T T T I338885TT PAWL, EEEDI 56 T /- A /T /- 7I68083T3 SCR, SAT HD CAP, ROHS, ‘ITA X I7.CI 54 T T T T T T50T8CI3CTC ALT, HEX, REG, RoHS, ‘IT3,5 52 T T T T T ITI90T68TTC HOLDDCII’II‘ , TERMINAL 5T T T 2 T 2 I8073T9 SCR, SAT HD CAP MA X 6,0 19 T T T T 7II9GSRTT EEED CAM, PRE EEED 18 A T T T T 7II9853TT EEED CAM, PCIST EEE‘II LT RECOMMENDED SPARE PARTS , T T T T I803583T§ APPLICATCIR HASIC ASSE‘IT3LX, SE 16 A REEEI To SSDRLIEE INSTUCTICW SHEET EOR CLEANINC, LUBRIC ATIO\ AND T I I I I ”035133 W” C“"’EMBLV’ SF DTL‘MHC M STORAGE CE A33LICATO? T T I I I I803GCIRTT SCR, PIHSC, ROHS IM8 X 75) AT A IPPLI PART NUMBER I793/IRH5 ENTITE TO TH3EADS OE ITEN T80 T A A A A 27‘75735676 “AFFORD TERMINAL I 34 ADPPLY PART MAI/HER 27W“- V 5 LIXCTITE TOV THREADS 5E ITEM ’24P. T 2 2 2 2 707938375 SCR' DHSCI RODS ”M X 70) I 33 T 2 2 2 2 RT78£IA€IGRT3 SPACER, CVLINDRICAL, STDII3 GJIDE ' 3D A CRIND AHEPIGHT AREAFEARENCE SETTI\G MIA/S” THEVSETTINO SSED IIIHEN THE , I I I I 784499IWT ASSENRLV, STRIP GUIDE ' 29 IIIIIIIIIIIIII IIIIIIIIIAIIIIIOEIIIIII AIEISIMW PI 7 I I I I - 24 , h H h h ‘ T T T T T 7I68083T? SCR, SAT HD CAP, ROHS, ‘ITA X 8.0 ' 2T 3. BDDEISIIE\TPETAEAEQOEAHERWISE TORQVE VALLES SHALL BE LSED PE1*DDNTIA\RT\TNG , 2 2 2 2 ITISDRST? WASHER, PLAT, REG MA 20 A IWW OI INST AIIImII SIT Ass To CIIIII AI II IEIEIEI I SETTING : I I I I :II:::::: :IEIIIIIIIIIIIIIII I? I V \L‘ W ' PCIR LA RIGEST ”IIIRE SIZE C IVP HEIGHT QEPEPIEACE SETTINGS GREATER , , , , , 357W8073 S,,:,,;Ggo,,,P,,ESS,O, ,3 TH’A ID THE VALUE 3 C‘ CAUSE DAMAGE TO THE CRIMP TOOLIDC, , I I I I I53568855£ STOP, SHEAR IT REPER TO THE IT\S SHEET PCIR P IODER SETLP AN) ADJUST/TENTS I , I I I I 7TI9805’T SHEAR HOLRER, FRONT I0 I T T T T T I803095T6 ELCIATIAC SHEAR, FRONT 9 T T 2 2 T T ITI8035TRT? AAVIL, CCITITBINATICIN 8 T T T T T IT7IT9TSTTI” DEPRESSCIR, SHEAR 5 T T T T T 7T7380TTT5 PLCICI, CRIMPER SPACE? A T 2 2 T T 8TI803CITTT5 CRINPER, INSULATIOIE 3 T T T T T 455888T5 SPACER, CRIMPER 2 I T 2 2 T T TTI6I7360CT? CRINPER, I’II‘IRE I EIIPIZPIT ,2 5T PART \0 DESCNRTIOA TIE,“ IIIIIIIIIIIIIIIIIIIsIIIII‘AIIII»IIIAIIIIIIIIITIIIIIIIII I, ,,,,, EIIEIZIII #77,; I II 27K A _ zIEEjchA E) T_/ 5 IIIIIIIIQ, PA I7I0373I’2C8 I ,I, p I , A A ”mm 0A“:III???‘s‘pg‘AI‘I‘fié; FAT/DfHHNG zIEEjchA W A A TFLC T S P O W TI 0 TI S TI 6 6 T S T O T 4 C3 2 O C /. SET: ' AWN/”WON SM [Arr (or; WI w M) T PFW‘ mp I0 II » III a 5 , I ~ W , (POCIIIC IeISIOR SROIIR OP STIveTD 3 O l A A OT A, , ,I,,I_:, , W, 30,,9@E2,5,668 7 CISIMeI AC(€SSTOI€ PIOCUCITOTT )IOINIIIq 5“" I] WV I 0C4 TIM AM: A505 raw 3mm“: SHEETS 3 A /T AIE NOT REQUIRED ECIR ATLA‘IITIC II‘ETISION
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
1
2
3
4
6
13
14
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151668
K.HUANG 21FEB2014
L.ZHANG 21FEB2014
U.GUO 21FEB2014
1:2 1 4 M
-
-
-
- -
mm
-
-
-
-
-
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
JECR-18-012599
08AUG2018
KH CT
KECR-18-015309
26SEP2018
MZ KZ
LECR-20-014703
15OCT2020
MEH RK
MECR-21-004763
23APR2021
MZ YY
ITEM
NO
DESCRIPTIONPART NO
-1-2-71-72-77
1
-
1
7-1673600-2
CRIMPER, WIRE
7-1673600-2
11
22
1
2
-
1
455888-5
SPACER, CRIMPER
455888-5
11
11
-
3
-
1
8-1803017-5
CRIMPER, INSULATION F
8-1803017-5
11
22
1
4
-
1
2-238011-5
BLOCK, CRIMPER SPACER
2-238011-5
11
11
-
5
-
1
1-2119757-8
DEPRESSOR, SHEAR
1-2119757-8
11
11
-
6
..
1
ITEM_6
-
-
--
--
-
7
..
1
ITEM_7
-
-
--
--
-
8
-
1
1-1803512-2
ANVIL, COMBINATION
1-1803512-2
11
22
1
9
-
1
1803095-6
FLOATING SHEAR, FRONT
1803095-6
11
11
-
10
-
1
2119805-1
SHEAR HOLDER, FRONT
2119805-1
11
11
-
11
-
1
1-356885-4
STOP, SHEAR
1-356885-4
11
11
-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
11
11
-
13
-
1
2119806
INSERT, SHEAR
2119806-1
11
11
-
19
-
1
2119533-4
STRIPPER, SIDE FEED
2119533-4
11
11
-
20
-
2
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
22
22
-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
11
11
-
24
-
1
1320928-2
STRIP GUIDE
1320928-2
11
11
-
29
-
1
2844992-1
ASSEMBLY, STRIP GUIDE
2844992-1
11
11
-
30
-
2
2-2844962-3
SPACER, CYLINDRICAL, STRIP GUIDE
2-2844962-3
22
22
-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
22
22
-
34
-
1
2-1752356-6
SUPPORT, TERMINAL
2-1752356-6
11
11
-
41
-
1
1803602-1
SCR, BHSC, RoHS (M8 X 25)
1803602-1
11
11
-
44
-
1
1803515-3
RAM ASSEMBLY, SF ATLANTIC
1803515-3
11
11
-
46
-
1
1803583-9
APPLICATOR BASIC ASSEMBLY, SF
1803583-9
11
11
-
47
-
1
2119653
FEED CAM, POST FEED
2119653-1
1-
1-
-
48
-
1
2119652
FEED CAM, PRE FEED
2119652-1
1-
1-
-
49
-
3
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
21
21
-
51
-
1
1-1901681-0
HOLDDOWN, TERMINAL
1-1901681-0
11
11
-
52
-
1
1-5018030-0
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
11
11
-
54
-
4
2168083-3
SCR, SKT HD CAP, RoHS, M4 X 12.0
2168083-3
44
44
-
56
-
1
1338685-1
PAWL, FEED
1338685-1
11
11
-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
11
11
-
60
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
11
11
-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
22
22
-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
11
11
-
70
-
1
1-2119791-4
DEPRESSOR, WIRE
1-2119791-4
11
11
-
71
-
1
1803607_3
DOCUMENTATION PACKAGE
1803607-3
11
11
-
82
-
1
1-455888-6
SPACER, CRIMPER
1-455888-6
11
11
-
98
-
1
2844907
POST, LOCKING
2844907-1
11
11
-
99
-
1
2844908
SCREW, LOCKING
2844908-1
11
11
-
113
-
1
2119955-1
ASSY, LUBRICATOR, SIDE FEED
2119955-1
11
11
-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREF
REFREF
-
174
-
1
1901680-2
GUIDE PIN,HOLDDOWN
1901680-2
11
11
-
175
-
1
1752353-2
GUIDE PIN,HOLDDOWN
1752353-2
11
11
-
176
-
1
8-22280-7_SIMP
SPRING, COMPRESSION
8-22280-7
11
11
-
177
-
1
993111-1
PIN, SLOTTED SPRING 3.0 X 20.0
993111-1
11
11
-
179
-
1
1-1633764-5
HOLD DOWN, TERMINAL
1-1633764-5
11
11
-
180
-
1
1-1752354-1
STANDOFF,HOLD-DOWN
1-1752354-1
11
11
-
230
-
2
1-2079383-0
SCR, BHSC, RoHS (M3 X 6)
1-2079383-0
22
22
-
238
-
1
2844940-1
AIR FEED MODULE
2844940-1
-1
-1
-
239
-
1
2119580-1
MECHANICAL FEED ASSEMBLY
2119580-1
1-
1-
-
241
-
1
7-18023-7
SCR, SKT HD CAP M3 X 4.0
7-18023-7
11
11
-
242
-
1
2119083
RETAINER, INSULATION DIAL
2119083-1
11
11
-
243
-
1
2079764_APP
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
11
11
-
244
-
1
2119082-5
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-5
11
11
-
248
-
1
2119641-1
FEED CAM, AIR FEED
2119641-1
-1
-1
-
PART
NUMBER REVISION DESCRIPTION FEED TYPE
2151668 -1 M FINE CRIMP HEIGHT ADJUST MECHANICAL
2151668 -2 M FINE CRIMP HEIGHT ADJUST PNEUMATIC
7-2151668-1 M MECHANICAL AND CRIMP
TOOLING KIT MECHANICAL
7-2151668-2 M PNEUMATIC AND CRIMP
TOOLING KIT PNEUMATIC
7- 2151668 -7 K CRIMP TOOLING KIT -
TERMINAL DATA: JST TERMINAL JST CRIMP SPECIFICATION
TERMINAL NAME:
1.25mm PITCH CONNECTOR
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
1.50-1.50 mm [.059-.059 IN]
n
0.80-1.00 mm [.031-.039 IN]
TERMINAL
APPLICATION
SPECIFICATION
H4009/017-00 - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
JST TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
JST TERMINAL
C1__DWG_PN_4_0
1832568-1
C1__DWG_PN_1_1
SSHL-002T-P0.2
C1__DWG_PN_2_1
2113433-1
C1__DWG_PN_3_1
SGHD-002GA-P0.2
C1__DWG_PN_4_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
26 AWG
W1__DWG_WGAUGE_1
0.54+/-0.02 [.021+/-.001]
W1__DWG_CRIMP_HT_1
28 AWG
W1__DWG_WGAUGE_2
0.50+/-0.02 [.020+/-.001]
W1__DWG_CRIMP_HT_2
30 AWG
W1__DWG_WGAUGE_3
0.46+/-0.02 [.018+/-.001]
W1__DWG_CRIMP_HT_3
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 0.71 mm [.028] F
INSUL 0.75 mm [.030] F
APPLICATOR INSTRUCTIONS
408-35042
TERMINAL DATA: *** ***
TERMINAL NAME:
***
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
***
n
***
TERMINAL
APPLICATION
SPECIFICATION
*** *** ***
*** *** ***
TERMINALS APPLIED
WIRE
SIZE
CRIMP HEIGHT
***
CRIMP HEIGHT
REFERENCE SETTING
5.7 W1__FA_SETTING_1
6.1 W1__FA_SETTING_2
6.4 W1__FA_SETTING_3
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
REFERENCE SETTING
WIRE
SIZE
CRIMP HEIGHT
***
TERMINAL DATA: *** ***
TERMINAL NAME:
***
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
***
n
***
TERMINAL
APPLICATION
SPECIFICATION
*** *** ***
*** *** ***
TERMINALS APPLIED
SET UP GAUGE
2119599-1
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE *** ***
INSUL --
APPLICATOR INSTRUCTIONS
***
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2151668 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC
- - - - - - -
SERVO LATCH PLATE 2119951-1 *** 8- 2151668 -5 *** *** *** (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151668 -4 - - -
2151668 -5 1 FINE CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
- - - - - - -
PNEUMATIC FEED 2119950-1 *** *** *** *** ***
2151668 -6 1 NON-CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2151668 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2151668 -7 1 CRIMP TOOLING KIT - - - - - - - -
CABLE DIAMETER
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
TERMINAL LUBRICANT IS RECOMMENDED.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- *** -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- *** -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- *** -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF *** .
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
1
1
1
1
1
1
2
4
6
7
8
9
10
11
12
1
1
1
1
1
1
94
10
6
6
3
3
8 I' 6 i) 4 3 ? r) p Ir 3 WW I: WWW mm” W WW 0" 20 Let E H RH S‘ONS @ cgivRIcrza w TVCC LLLCWON cs cowoeruN M II :Hrs {ANN/:0 —« 66 P .In usscmm 0N DAT: m AFVJ SEE SHEET 1 [\U/EPHANEFAL / \/ J I \/ ll \ /‘\ ‘ 44 I /Zf: “/ 44h 7/ 6'; /\,/ /'\ ”2421 //// KH/Zj} C , 1 Wig 5 CQVEE \4x\\\\\ ,EVVGIEH \E/ TE?MINAL SUPPO?T LOCA ION SEE DETAIL A—)‘"" esgf1\\/ EEED SPRHC SETTMC I‘ISHO‘IM EROV REA? ,’\ \U OS TIO\ I P I 8 DE} if}? Pic 3 , I II 69 “L I“ \j- \ IIBOIQEF /’\ \j (24/ mm M) H()L[)>O‘I’I‘N SET’UP /"\ I 30 \ / /;\ I 0/ /‘\ ,7777‘ 9 ‘ 7 \V/A /‘\ ITEM 30 LOCATE) AT Q2) ERC‘KT HOLES Q: if, 4/: fl (Ho/YEP IIEE I 0 fl ’M // A Q [\I o J& l \\ V \ \ \/ \/ \/ \/ \/ “\J \f/ | | I20) |_|I I A A ‘ A A ~ 77 30mm STROKE 3mm bTRCKE 30mm bTRvKE ‘5) ,10\‘ \7 v VA fl Q8\I EEED Tw’ACK QUSITMM 7‘ CUI>E BY INSULATION BMREL ow; HUANG EIEEjZCH 97?? T, (,0,erdi H A _ EIFEjZCH (f: u; Ea’rIsbu'g‘ pa HIoifiéCS ‘ /\ /\ I I j A A ”mm orTfih’:a“?FsSPEQI‘rFISE; I=LanHHNU EIFEjZCH w: A A I \ I I ‘ GI \ I I E A I I I E E I s I UN m E A (49 ' n F W; 3 ”I 40mm STRuKE \E/ 40mm STROKE 69> SEOIIIn on sheeIs I of 4 & 1 0* l @633; ; ’ \/ , 10mm STROKE , A I \ ”E: :7 w (Mrconr WNW mmmm F M IPOCIEIC \IeESIon shcv‘m or sheefs 3 0’ /- 3i 4 of 4, "‘5” ,7 y I E, & MHEPVHHAMML MECHANICAL MP FEED mm , HM , mm 7 H‘ 30% QaszaIcec , UbT FEED DRE EEE) E E CIMmeI AccessmIe I‘Iocuchan )Iowmq 5“" I 35"”? 7 0‘4 WM AM: was raw 3mm“: SHEETS 3 is 4 ARE WT REQUIRED FOR MLANTIC VERSIIM
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
44.99 0.05
-SEE SHEET 1
-
- -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151668
K.HUANG 21FEB2014
L.ZHANG 21FEB2014
U.GUO 21FEB2014
1:2 2 4 M
-
-
-
- -
mm
-
-
-
-
-
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
PNEUMATIC
A
SEE DETAIL A
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
DETAIL A
1.4 0.5
17.2 0.5
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
4
9
174
51
52
24
242
33
41
54
21
2
82
19
34
67
243
175
244
46 10
241
11
70
180
3
44
13
12
177
5
66
176
1
8
20
29
113 54
164
A
20
230
179
30
98 99 60
RAM AND HOLDDOWN SET-UP
180 REF
44 REF
TERMINAL SUPPORT LOCATION
34
8
REF
REF
29 30 REF
REF
FEED TRACK POSITION
GUIDE BY INSULATION BARREL
ITEM 30 LOCATED AT
FRONT HOLES
47
49
FEED TYPE
48
49 49
248
239
238
CAM POSITIONS
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
CAM POSITION
59
56
59
56
2
2
2
2
2
3
2
1
1
1
1
1
1
3
6
MECHANICAL
POST FEED
30mm STROKE
40mm STROKE
MECHANICAL
PRE FEED
30mm STROKE
40mm STROKE
AIR FEED
30mm STROKE
40mm STROKE
MECHANICAL
A
S I 6 :0 AT 3 ? I CHANGHIHHUHH HHHHHHHHHH N m .m .3, QEVS‘QM Q mmm HymIIIUICIECCMWI “HANNA/H Q A Q ‘ N A. M M J PACIFIC VERSION TERMI\ATO? ‘I we I I” “II”° ”“ I ” SQDT INTERFACE ADAPTE? . SEE SHEETI I . REVISION )ESCRIPTION FEED TVPE ACNHEH 252T5T6687T N EI\E CHINH HEICHT ADCJST VECHANICAL 252T5T66852 N EI\E CHINH HEIGHT ADCJST JNELVATIC T5?T5T66R5T H CRIVP T00LINC HIT , APPLICATOR :IATA CHIN: SI7E TYPE INIRE C mm[,0281 7T TNSUL C T5 IIIIII T 030] \ jfi‘Ij‘I AHHLICATOH INSTRUCTIONS ,/ r) 1> 40335042 . I I 2TT908253 A‘IN, SA'IL, INSULATICIN ANJSTHENT 'EAA . I I 20T9IEAET I CHER,‘ E SHHINS, CIEST5TO5CREST' 2A3 3 . I I 2TT90835T HETAIAEH, INSULATION )IAL ' 2A2 . I I I5T80235I SC‘, SAT HD CAH N3 x I 0 ' EAT . . I 2TT93805T NECHAAICAL FEED ASSENULI ' 239 TEPNINAL DHTA- JST TEHNIAAL CST CHINF SDECIFICATIOA . I . 28449405T HIH FEED MODULE '238 TEWHNALAAME I 25mm DITCH CONNECTOR ’ 2 2 T70T%83” w IRWCIAMSTM3X5‘ '333 WC .Q r u ‘ u, a f 3 . I I T5TT523345T STAADOEE,H0LD5DONN 'I 80 ‘ ”NEREASTI SPNZE EININ] CZZJ= AES8TjngN DEAJETESQSNLYE . I I T5T633I6455 HOLD DC“I, TEHNINAL 'I I9 3 j“ mm :3 3° A 0,8 V A . 3 . 3 ”m . I 53° . I I 993TTT5T HIA, SLOTTED SHHINS 3 0 A 20.0 'I II TE§N%§2EIAV@;;@ H4~0«IUI“3U ’ . I I 85222805I SHHIAC, COMPRESSION 'I I6 ”I V IH"H’2; : ‘. A 3 ANN ' " S3ECIEICATION . . . I I II52333 L CLIDE IIH,HDLUDCHN I I3 . I I T9OT6805E CLIDE HIH,HDLDD0HN 'I II C TE'IHI NAI.S ,APIILI ED 25: . HEF HEF 9949IO5E COLATER, NASNETIC 'I 64 TE TERMINAL CST TEAI/TINAL TE TERMINAL JST TERTV'TNAL 7 A A 2‘ 196/11 2 FEED RAM' STIR FEED ,. P .AbA I8325e 8 I SSHLEOCNEPO? ?TT34335T SGHU5OO7GA5PO7 ’ T T “68083 8 5” , SAT HR ”PI HOW AM A A” “A . A A 2T68083 9 SC‘, SAT HD CAH, HoHS, HI I 20 'I A3 . . I 2TT96: 3 2 FEED CAN HDST FEED 'I A2 . I I T5T803: S3 HHHLIC A OR HASIC ASSEMjLI, SF ' IA “IQE L CHIVP HEI HT 7 CHIN? HEICHT . I I T803M6 I NASSMNLV,SF wCIHC 'IAO III « g3 5M ‘0 (Q H ‘A I: A e . I I 2TT99: 5 I SI, LLbRICATON, SUE FEE) 'II3 3I2E r TIN [INC HI HREEE?EACE SETTTNJ . I I 2844908 I SCHEIII OCAINC '99 N NN 0 MAIN OfI CNII CAT] 5 I . I I 2SAASDII HDST, CCINS 95 5? MN: 0»50I/*0»0f I H/OIIT CAT] 5 I . I I T545388856 SHHCEH, CHINHEH 82 30..IH 0»46“’0»0£ I CIAN’ CAT] 6 I . I I T8036OI53 DOCLNEATATION HACAHSE II . I I T5ZTT9I9T5A DEHHESS H, NIHE IO . I I 2TT9IAO’T TA”,IDEATIEICATION 6’ . 2 2 2T680I85T SCHEH, DHIvE, HH, HoHS, 2 x .I33 66 . I I 5*T8022ib SC‘, HEX HD CAH, NI x 6.0 :9 22 . I I T3386835T HHNL FEED :6 fitTSQ . I I T550T8O305C ALT HEX HES HoHS,N3.5 :2 N§§5N . I . T5T90T€8T5C WNDDONA,TERMWAL :I 2 . I 2 T802359 SC‘, SAT HD CAH NI x e 0 A9 15: WE OMNENDED SH HHE :HHTS . . I 2TT96325T FEED CAN, HHE FEED A5 . C’ 027 SC‘ SC ‘I 2 : A A {EEER TO SURQLIETZI I\STRUC TIIi/N SHEET E01 CLEA\ING, LJHRICATION A\) A A ”7‘3“; Ab : .i/QbCH ' HOH5 M8X 5‘ »A S OQAGE 0F QPPLICQTOQ . I I 25TI3253650 CLFFCHT, TEHNINAL 3A 25: . 2 2 20I9383AS SC ,DHSC,HoHSINI x20I 33 APPLY =AHT ACHBEH I 234 T9 5 LOCTITE TO THHEH>S CF ITEM I30 . 5 “,I a AH; C 5 5 2v 5 «5‘ 5 J 3 5 I 5 5 AP‘LY HAHT NUMBE? 2 23 T9 6 LOCTITE TO THTEADS OE ITEV 2A2. f T figéijHisz j::Ef:LY” :A:?:I:CEEEDTII GJIJE f: 2 S2’ “CC , \J ‘ 2S A CRIMP HEIGHT REFERENCE SETTING II'IIAS THE SETTI\G USE) WHEN THE 2 T T T320928’E STRTT GLIDE Z/T AP3LICATO? INAS OJALIEIED AT THE FACTORY. ADJUSTVENT MAV BE 7 , _ .7; C NI" ,C , , NECESSARY WHEN HINNINC APPLICATOR IN THE FIELD. A I ZAC8O§5 i S H SAT Ht ”AP’.HOH°' WA A 5'0 A . 2 2 T5T802852 I CHEH,FLHT,HES NA 20 5. UNLESS SPECIFIED CTHE?I.IISE TDHQUE VALUES SHALL BE USED HEH QQQ 3 A . I I 2TT95335A STHIHHEH SIDE FEED IO DQC~MENTI TOT 35°00 TATH AN TATE . I I 2TT98A65T IASEHT \SHEIR IS 25: TEQMIQQL LUHQI ANT 18 READ MENDEC LIN I Ni>T7AL2L AT’T()N , S EAT ‘NITTIE D‘TSIC TWO CTIT MTj H ET G HT’ TIE E ETIE N£IE S ET’T IACC A Q I Q 3,777é0,C QQQIQG’ EOMQQESSIAN I? E0? LARGEST IRE SIZE. CRIMR HEIGHT REEERENCE SETTINGS GREATER . I I Igfigm4 ww/SWM II THAN THE VALUE SHOINN HAY CAUSE JAVACE TO THE CRTHR TOOLI , I . I I 2H9waw WMRWIMN WWT m REEER TO THE INSTRUCTION SHEET EOR RRORER SETJR AAD ADJUSTNENTS. I * I I TMGWAS FWMI”SWWIFWW 9 I I I I T5T8033T25E HAIIIL, COMBINATION 8 2 2 2 2 2 I' . . . . e . I I T5ZTT9I3I55 DEHHESSCH SHEAH 3 . I I 252380TT55 DLDCH, CHINHEH SHACEA A I I I I 85T803OTI55 CHINHEH, INSULATION F 3 . I I 45588853 SHHCEH, CHINHEH 2 I I I I T5T6I3€005E CHINHEH, WIRE I 5IT52252T HAHT Ho JESCTIHTICN ITEI “NET; “NERT‘IS ESIIS‘E‘XEE Ii?! EITHQLIIJ'H ‘EHETEEEE‘IEA‘SHENTINI”I" DWN 2T EEjZC T A , H (—IiI ,_ 2 MIHmIWWWmmsmmw A HUANG 54AM: Tr \,0TII‘LZTI‘I‘T y C A 2an [HANG 2IFE320IA 5: ENE WITCH“. PA TIT03536C8 ,\ , Q A ”we“ OISEINN?‘s‘pE‘QTF‘IE FUD w ETEEjZCTA HAN: A A d E d I I . . GI ocean ST 6 Ce P IA K) T R TC \I E R \1 T K} N m TALE : ”WIMP” AppT TCOTOF S T 0 TNT TT 0 TT ST CT S 3 O T AT (1 ZT O 2” A @‘ET S :L: . MAI/CANON 5m 7 ( A *‘ a r +‘ F \/e r .‘ c r I ow‘n o n . H e e‘TS T o { A A Z 0 2 A \ NA? . 2 . HHIMIIHIHII HHHHHIH C, » I o 5 II o 3 A IHHH . HI” . IHHI 00TT9 (EEZQaneé . CDSTMeI AccesSIoTe T‘TocUcTIon )IoINIIIq 5“" T2 WV 3 MA PAM AM: was m mum: T SHEETS T ES 2 ARE NOT REQUIH‘ED EOR JACIEIC VERSION
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
1
2
3
4
6
-SEE SHEET 1
-
- -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151668
K.HUANG 21FEB2014
L.ZHANG 21FEB2014
U.GUO 21FEB2014
1:2 3 4 M
-
-
-
- -
mm
-
-
-
-
-
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
SET UP GAUGE
2119599-1
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 0.71 mm [.028] F
INSUL 0.75 mm [.030] F
APPLICATOR INSTRUCTIONS
408-35042
TERMINAL DATA: JST TERMINAL JST CRIMP SPECIFICATION
TERMINAL NAME:
1.25mm PITCH CONNECTOR
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
1.50-1.50 mm [.059-.059 IN]
n
0.80-1.00 mm [.031-.039 IN]
TERMINAL
APPLICATION
SPECIFICATION
H4009/017-00 - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
JST TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
JST TERMINAL
C1__DWG_PN_4_0
1832568-1
C1__DWG_PN_1_1
SSHL-002T-P0.2
C1__DWG_PN_2_1
2113433-1
C1__DWG_PN_3_1
SGHD-002GA-P0.2
C1__DWG_PN_4_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
26 AWG
W1__DWG_WGAUGE_1
0.54+/-0.02 [.021+/-.001]
W1__DWG_CRIMP_HT_1
28 AWG
W1__DWG_WGAUGE_2
0.50+/-0.02 [.020+/-.001]
W1__DWG_CRIMP_HT_2
30 AWG
W1__DWG_WGAUGE_3
0.46+/-0.02 [.018+/-.001]
W1__DWG_CRIMP_HT_3
CRIMP HEIGHT
REFERENCE SETTING
5.7 W1__FA_SETTING_1
6.1 W1__FA_SETTING_2
6.4 W1__FA_SETTING_3
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
ITEM
NO
DESCRIPTIONPART NO
-21-22-77
1
-
1
7-1673600-2
CRIMPER, WIRE
7-1673600-2
111
2
-
1
455888-5
SPACER, CRIMPER
455888-5
11-
3
-
1
8-1803017-5
CRIMPER, INSULATION F
8-1803017-5
111
4
-
1
2-238011-5
BLOCK, CRIMPER SPACER
2-238011-5
11-
5
-
1
1-2119757-8
DEPRESSOR, SHEAR
1-2119757-8
11-
6
..
1
ITEM_6
-
-
---
7
..
1
ITEM_7
-
-
---
8
-
1
1-1803512-2
ANVIL, COMBINATION
1-1803512-2
111
9
-
1
1803095-6
FLOATING SHEAR, FRONT
1803095-6
11-
10
-
1
2119805-1
SHEAR HOLDER, FRONT
2119805-1
11-
11
-
1
1-356885-4
STOP, SHEAR
1-356885-4
11-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
11-
13
-
1
2119806
INSERT, SHEAR
2119806-1
11-
19
-
1
2119533-4
STRIPPER, SIDE FEED
2119533-4
11-
20
-
2
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
22-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
11-
24
-
1
1320928-2
STRIP GUIDE
1320928-2
11-
29
-
1
2844992-1
ASSEMBLY, STRIP GUIDE
2844992-1
11-
30
-
2
2-2844962-3
SPACER, CYLINDRICAL, STRIP GUIDE
2-2844962-3
22-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
22-
34
-
1
2-1752356-6
SUPPORT, TERMINAL
2-1752356-6
11-
41
-
1
1803602-1
SCR, BHSC, RoHS (M8 X 25)
1803602-1
11-
48
-
1
2119652
FEED CAM, PRE FEED
2119652-1
1--
49
-
3
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
21-
51
-
1
1-1901681-0
HOLDDOWN, TERMINAL
1-1901681-0
-1-
52
-
1
1-5018030-0
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
11-
56
-
1
1338685-1
PAWL, FEED
1338685-1
11-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
11-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
22-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
11-
70
-
1
1-2119791-4
DEPRESSOR, WIRE
1-2119791-4
11-
71
-
1
1803607_3
DOCUMENTATION PACKAGE
1803607-3
11-
82
-
1
1-455888-6
SPACER, CRIMPER
1-455888-6
11-
98
-
1
2844907
POST, LOCKING
2844907-1
11-
99
-
1
2844908
SCREW, LOCKING
2844908-1
11-
113
-
1
2119955-1
ASSY, LUBRICATOR, SIDE FEED
2119955-1
11-
140
-
1
1803516-1
RAM ASSEMBLY, SF PACIFIC
1803516-1
11-
141
-
1
1-1803583-0
APPLICATOR BASIC ASSEMBLY, SF
1-1803583-0
11-
142
-
1
2119653-2
FEED CAM, POST FEED
2119653-2
1--
143
-
4
2168083-9
SCR, SKT HD CAP, RoHS, M4 X 20
2168083-9
44-
144
-
1
2168083-8
SCR, SKT HD CAP, RoHS, M4 X 16
2168083-8
11-
151
-
1
2119641-2
FEED CAM, AIR FEED
2119641-2
11-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREF-
174
-
1
1901680-2
GUIDE PIN,HOLDDOWN
1901680-2
11-
175
-
1
1752353-2
GUIDE PIN,HOLDDOWN
1752353-2
11-
176
-
1
8-22280-7_SIMP
SPRING, COMPRESSION
8-22280-7
11-
177
-
1
993111-1
PIN, SLOTTED SPRING 3.0 X 20.0
993111-1
11-
179
-
1
1-1633764-5
HOLD DOWN, TERMINAL
1-1633764-5
11-
180
-
1
1-1752354-1
STANDOFF,HOLD-DOWN
1-1752354-1
11-
230
-
2
1-2079383-0
SCR, BHSC, RoHS (M3 X 6)
1-2079383-0
22-
238
-
1
2844940-1
AIR FEED MODULE
2844940-1
-1-
239
-
1
2119580-1
MECHANICAL FEED ASSEMBLY
2119580-1
1--
241
-
1
7-18023-7
SCR, SKT HD CAP M3 X 4.0
7-18023-7
11-
242
-
1
2119083
RETAINER, INSULATION DIAL
2119083-1
11-
243
-
1
2079764_APP
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
11-
244
-
1
2119082-5
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-5
11-
PART
NUMBER REVISION DESCRIPTION FEED TYPE
2- 2151668 -1 M FINE CRIMP HEIGHT ADJUST MECHANICAL
2- 2151668 -2 M FINE CRIMP HEIGHT ADJUST PNEUMATIC
7- 2151668 -7 K CRIMP TOOLING KIT -
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
TERMINAL LUBRICANT IS RECOMMENDED.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
4
1
1
1
1
1
1
6
6
3
3
8 6 \ 4 3 ? p snmwwswsunwiusmu inEuEDFcRPw,mA’oN N La csr REV g‘gNg @ cgwmrga w rvccuuwoucscwourmn H "W5 MW» A 66 P m ”WWW W: W W XESHHTI \ \ E E E D T Y 4 E D \ r (38“ W I 4i0.3 / /8\‘REF \, , \\ \f\ 34 E A U“ TEQMINAL SUPPOTT LOCATION \ p A In A (43‘ REF EEEJ1 SPRINL GETTING ’U‘SITIUN 7/ (SI-IOI‘IIN ETOM REAR SIDE} ’7 35.96i3 05 *I" PiC b EI 1\/ ‘T\ ‘I60‘*§ E \/ E PAM AND HOLDDOWN SET’UF in E 5/ F ,,/ ITEM 33 LOCATED AT EHNT HOLES ’\ , /3o/\REF (ZQIREF ,J_E ' .i | | LJI | d m EEED TQACK POSITIQ\ GUIDE BY I\SULATION BA??EL A "W”QHUMU QFHZM‘ ( C:3§77E§Trmwuhwfi /\ /\ /\ \ J \ /\ LI [HANG EIEHZCI‘ (7) U1; Ea'flsbu'g‘ P517103736C8 I) Hp T F T Iv \/ \5 T \j I\ ”mm oi“:WEI???‘s‘pg‘flr‘fié; w" ‘ 21mm: W A A Wm ‘ pgquw» Ocean cwde Feed MECHANICAL shown on sI‘eeI; ? of 4 & /- of 4 a Hit; : Appmofor ’ " / I I A 2pm : 7 POST FEED IMIMIIC verswon shovm or skeeIs I of 4 <3 of="" 4)="" @63ng="" :="" _="" a="" l;="" :="" 5‘7;="" (in;="" (our="" "ran="" v6="" n0="" arst="" cry»="" to="" mtv="" ,="" ,="" ,="" wrm="" hum="" waw="" #="" i="" 30379="" @e2i5i668="" ,="" clhmev="" accessme="" i‘rocuchon="" )rowan="" “a"="" i]="" ””7="" a="" 0‘4="" vim="" am:="" was="" raw="" 3mm“:="" sheets="" i="" &="" 2="" &?e="" not="" tequired="" for="" pqcieic="" version="" 0="">
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
35.96 0.05
-SEE SHEET 1
-
- -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151668
K.HUANG 21FEB2014
L.ZHANG 21FEB2014
U.GUO 21FEB2014
1:2 4 4 M
-
-
-
- -
mm
-
-
-
-
-
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
PNEUMATIC
A
SEE DETAIL A
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
DETAIL A
1.4 0.5
17.2 0.5
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
142
49
FEED TYPE
48
49
49
151
239
238
CAM POSITIONS
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
CAM POSITION
1
2
3
4
5
8
9
10 11
12
13
19
20
21
24
29
33
34
41
140
141
180
51
52
143
66
67
70
82
174
175
176
177
241
242
243
244
143
164
A
20 113
230
179
30
98 99 144 FEED TRACK POSITION
GUIDE BY INSULATION BARREL
ITEM 30 LOCATED AT
FRONT HOLES
29
30
REF
REF
RAM AND HOLDDOWN SET-UP
REF
REF
180
140
REF
REF
TERMINAL SUPPORT LOCATION
34
8
56
59
59
56
MECHANICAL
A
MECHANICAL
POST FEED
30mm STROKE
MECHANICAL
PRE FEED
30mm STROKE 30mm STROKE
AIR FEED
2
2
2
2
2
3
2
1
1
1
1
11
3
6